The Tippy Tap hand-washing station is an inexpensive and effective device used extensively in the developing world. One shortcoming of the homemade device is that it must be manually refilled with water and therefore is of limited use in high-traffic areas. In this activity, student teams design, prototype and test piping systems to transport water from a storage tank to an existing Tippy Tap hand-washing station, thereby creating a more efficient hand-washing station. Through this example service-learning engineering project, students learn basic fluid dynamic principles that are needed for creating efficient piping systems.
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- Colorado: Math
- Common Core State Standards for Mathematics: Math
- 1. Use units as a way to understand problems and to guide the solution of multi-step problems; choose and interpret units consistently in formulas; choose and interpret the scale and the origin in graphs and data displays. (Grades 9 - 12)  ...show
- 4. Rearrange formulas to highlight a quantity of interest, using the same reasoning as in solving equations. For example, rearrange Ohm's law V = IR to highlight resistance R. (Grades 9 - 12)  ...show
- 3. Solve linear equations and inequalities in one variable, including equations with coefficients represented by letters. (Grades 9 - 12)  ...show
- b. Solve quadratic equations by inspection (e.g., for x2 = 49), taking square roots, completing the square, the quadratic formula and factoring, as appropriate to the initial form of the equation. Recognize when the quadratic formula gives complex solutions and write them as a ± bi for real numbers a and b. (Grades 9 - 12)  ...show
- International Technology and Engineering Educators Association: Technology
- K. A prototype is a working model used to test a design concept by making actual observations and necessary adjustments. (Grades 9 - 12)  ...show
- Next Generation Science Standards: Science
- Analyze a major global challenge to specify qualitative and quantitative criteria and constraints for solutions that account for societal needs and wants. (Grades 9 - 12)  ...show
- Design a solution to a complex real-world problem by breaking it down into smaller, more manageable problems that can be solved through engineering. (Grades 9 - 12)  ...show
- Evaluate a solution to a complex real-world problem based on prioritized criteria and trade-offs that account for a range of constraints, including cost, safety, reliability, and aesthetics, as well as possible social, cultural, and environmental impacts. (Grades 9 - 12)  ...show
- Calculate pressure, velocity and elevation in a simple piping system.
- Apply Bernoulli's equation to simple pipe systems.
- Perform simple estimates of head loss due to pipe fittings.
- Explain how to conserve energy in piping systems and what contributes to energy losses.
- half-inch ID (inner diameter) PVC pipe, 5ft (1.5m) length
- 1-inch ID (inner diameters) PVC pipe, 5ft (1.5 m) length
- 4 half-inch 90° PVC elbow
- 4 1-inch 90° PVC elbow
- 2 1-inch to half-inch PVC reducers
- miscellaneous PVC valves (butterfly, ball, globe, etc.)
- miscellaneous sizes of flexible (vinyl) tubing and barbed connectors
- duct tape
- Fluid Dynamics Basics Handout, one per person
- (optional) Brainstorming Guidelines
- 1 Tippy Tap (or make one by following the attached Tippy Tap Construction instructions and these supplies: clean and empty one-gallon plastic milk jug, candle, matches, nail, pliers, plastic net, string or rope, metal support, knife, bar of soap, string, tin can lid)
- string or rope, 5 ft (1.5m) length
- five-gallon plastic bucket
- half-inch threaded PVC fitting
- drill and half-inch drill bit, to make a hole in the five-gallon bucket wall for the PVC fitting
- adhesive, to adhere the PVC fitting into the bucket wall
- water supply to fill a five-gallon bucket
- PVC pipe cutting tools, such as a saw or a 4-inch steel PVC cutter (see example cutter description)
- towels or mop to clean up water spills (if conducting activity inside)
|A restriction or limitation on the degree of freedom one has in providing a solution to problem or challenge.|
|A nation with a low level of material well-being. Also called the "developing world" or "less developed countries."|
|Energy in a moving fluid that is lost due to friction and turbulence. Head loss is associated with the length and diameter of the pipe, bends, fittings, valves, etc.|
|The distance between a source of water and the point where it is used.|
|A sanitation system that has a connection to a public sewer, septic system, pour-flush latrine, or access to a pit latrine.|
|A working model (or iteration) of a finished product that provides function. A prototype is used to test a design concept by making actual observations and necessary adjustments.|
|What a particular product or service should do — a necessary attribute, capability, characteristic or quality. In engineering, sets of requirements are inputs into the design stages of product development.|
|The density of a fluid multiplied by the acceleration of gravity constant.|
|A curve tangent to the velocity direction of the flow of a fluid or gas. Streamlines show the direction fluid particles will travel.|
|A straight line approximation of a curve at a particular point.|
|A simple handmade water dispenser that enables people to wash their hands without wasting water. The device primarily consists of a container that releases a small amount of water (just enough for a clean hand wash) each time it is tipped. And when the "tap" is released, it swings back to its initial upright position.|
|A fluidic region where the particles that make up a fluid are chaotic or random in motion.|
- Hydrostatic head, which is the pressure caused by elevation that either helps or hinders the flow
- Friction between the fluid and the walls of the pipe hinders the flow
- Friction between adjacent fluid particles as they move relative to one another hinders the flow
- Turbulence caused whenever the water direction is altered hinders the flow
Before the Activity
- Procure a Tippy Tap hand-washing station or build one using following the attached Tippy Top Construction instructions.
- Procure a five-gallon bucket to use as the water reservoir. Drill a hole in the side of the bucket at the bottom and use adhesive to attach a half-inch PVC fitting (see Figure 2).
- Gather materials and make copies of the Fluid Dynamics Basics Handout and (optional) Brainstorming Guidelines.
- Choose an appropriate location (outdoors is preferred) to test the piping systems created by the students.
- Set up the test area according to Figure 3. Suspend the Tippy Tap from a piece of playground equipment, a tree, etc. Note that the PVC fitting on the five-gallon bucket is 18 inches (46 cm) higher than the fill cap on the Tippy Tap and that the horizontal distance between the two is 60 inches (152 cm). Height above the ground is not critical, so choose a convenient height. Place an obstruction (as shown in Figure 3; can be anything, such as a large cardboard box) to ensure that students must use elbow style fittings or some other method to route the piping system in a non-direct path to the Tippy Tap.
With the Students – Day 1 (50 minutes)
- Explain the project motivation and show students the Tippy Tap and how it operates. (10 minutes) As time permits, ask students the pre-activity discussion questions described in the Assessment section.
- Explain the project objective — to provide an efficient conduit for water from the reservoir to the Tippy Tap. Lay out the requirements and constraints. (10 minutes) The conduit must:
- Fill the Tippy Tap quickly (teams compete based on time to fill)
- Not hinder the function of the Tippy Tap (it still must tip!)
- Not waste/spill water
- Be easier to use than filling the Tippy Tap carrying water by hand
- Divide the class into groups of three or four students each. To engage students prior to learning about basic fluid dynamics, have teams brainstorm possible solutions. (12 minutes) If students are unfamiliar with brainstorming, give each team a copy of the attached Brainstorming Guidelines. (Note: If time permits, incorporate an extensive activity on the brainstorming process described in TE's Brainstorm Possible Solutions activity.)
- Distribute the handouts to the students and discuss. (18 minutes) This handout is a self-contained tutorial on the fundamentals of fluid flow with 11 homework problems. First, lead an in-class discussion about the material discussed in the handout, and then assign the questions as homework.
With the Students – Day 2 (50 minutes)
- Review handout answers and discuss any questions the students may have. (25 minutes)
- Revise initial brainstorming solutions and sketch designs. (10 minutes)
- After teams produce sketches, distribute materials and have students start building their prototypes. As groups finish their first prototypes, assist them with testing. Instruct the students to all work together in order to test their designs. With no support structure to hold their systems during testing, a few students may need to hold the pipe while others open the flow to the system at the five-gallon bucket and operate their fill mechanisms to the Tippy Tap. (15 minutes)
With the Students – Day 3 (50 minutes)
- Give groups time for multiple rebuild/test cycles in accordance with the design process. Record their best fill times and post class results.
- Discuss results as a class (as described in the post-activity assessment activity in the Assessment section).
- Take appropriate precautions as students use saws or knives to cut PVC pipes.
- Watch that spilled water does not make the floors (or ground) slippery.
- What might be sources of head loss in the piping system? (Possible answers: Turbulence from fittings, friction between water and pipe, elevation increase.)
- What are ways to efficiently transfer higher volumes of water while minimizing energy loss? (Possible answers: Increase pipe diameter, use more efficient fittings.)
- Think of the last time you washed your hands. Was the water clean? Where did it come from?
- Trace the path from the faucet to the original water source. What roles have engineers and modern technology played in developing this path? (Possible answers: Mass production and standardized sizing makes piping and fittings inexpensive. New engineering materials make components durable, inexpensive, and biologically compatible. Computer modeling and design enables engineers to create, simulate, and optimize systems virtually. Access to global markets through advanced shipping techniques also reduces cost of components. Water treatment plants designed by engineers provide clean water from sources that would otherwise be unsafe to drink.)
- How do populations without engineers or modern technology access water? What are the drawbacks of these water transportation methods? How would your life be different if you were a member of such a population? (Possible answers: Clean water is carried by hand from wells or streams. The cost of clean water, therefore, is very high [in time and resources]. As a result, crops are irrigated with wastewater, which has the potential to spread disease. Personal hygiene [such as bathing and hand washing] is limited, which also facilitates the spread of disease. Services and amenities such as indoor plumbing, car washing, garden/lawn watering, swimming pools, water parks, fountains, etc., do not exist in or are rare in communities without ample and clean water supplies.)
Activity Embedded Assessment
- Whose piping design filled the Tippy Tap the quickest? Why did it work so well?
- Were some designs easier to use with the Tippy Tap? Are some designs less prone to spilling water? What are the tradeoffs between the various designs? How would you combine the best features from each design? (Possible answers: Perhaps a design was easier and more intuitive to use, but filled the Tippy Tap slower. Engineers often have to optimize their design, which means they try to maximize one aspect of their design [such as ease of use], while minimizing another aspect [such as fill time]. Optimization requires tradeoffs between competing requirements.)
- Big picture question: Some regions of the developing world have ample supplies of salty ocean water, but no fresh water. Suppose an efficient method for desalination is developed. What are some of the challenges associated with transporting water from coastal regions inland? (Possible answer: Moving water from a coastal region inland entails an increase in elevation. Increased elevation is one cause of head loss.)
Additional Multimedia Support
Curtis, Val and Sandy Cairncross. May 2003. Effect of Washing Hands with Soap on Diarrhoea Risk in the Community: A Systematic Review. The Lancet Infectious Diseases. Vol. 3, pp. 275-281. http://www.cleantheworld.org/docs/CurtisHandwashing.pdf
Low-cost hand-washing technology. Last updated December 8, 2009. IRC International Water and Sanitation Centre. Accessed December 16, 2010. (Tippy Tap definition) http://www.irc.nl/page/13215
Progress on Drinking Water and Sanitation: Special Focus on Sanitation. 2008. World Health Organization, UNICEF, Geneva, New York; pp. 1-54. http://www.who.int/water_sanitation_health/monitoring/jmp2008/en/index.html
Tippy Taps: A design for simple, economical and effective hand-washing stations. Foodborne and Diarrheal Disease Branch, Centers for Disease Control and Prevention. Accessed December 16, 2010. (Construction, installation and maintenance instructions)http://www.cdc.gov/safewater/publications_pages/tippy-tap.pdf
Hygiene Challenges and Resources in Less Developed Countries. Last updated December 28, 2009. Centers for Disease Control and Prevention. Accessed December 16, 2010. http://www.cdc.gov/healthywater/hygiene/ldc/hygiene_challenges.html
Benjamin S. Terry, Kaisa Wallace-Moyer, Stephanie Rivale, Denise W. Carlson
© 2010 by Regents of the University of Colorado.
Integrated Teaching and Learning Program, College of Engineering, University of Colorado at Boulder, University of Colorado Boulder
Last modified: February 4, 2016