Hands-on Activity: In and Out Reactor

Contributed by: Integrated Teaching and Learning Program, College of Engineering, University of Colorado Boulder

Photo shows five tall silver towers clustered together with curving pipes coming out of the tops and ladders running up each tower.
These distillation columns at a distillation plant separate oil into all its different hydrocarbon components. Mole balances are used to better design and control these complex pieces of equipment.
copyright
Copyright © 2006 Luigi Chiesa, Wikipedia, GNU Free Documentation License http://en.wikipedia.org/wiki/File:Colonne_distillazione.jpg

Summary

Students learn about material balances, a fundamental concept of chemical engineering. They use stoichiometry to predict the mass of carbon dioxide that escapes after reacting measured quantities of sodium bicarbonate with dilute acetic acid. Students then produce the reactions of the chemicals in a small reactor made from a plastic water bottle and balloon.
This engineering curriculum meets Next Generation Science Standards (NGSS).

Engineering Connection

Chemical and biological engineers apply the basic principles of conservation of mass and energy to design and control chemical and biological systems. Chemical engineers calculate energy balances to help them design equipment used to separate crude oil into useable components. Chemical engineers use material balances to predict how much product will be produced in chemical reactions. A biological engineer uses material balances to calculate the efficiency of a cell's metabolism, or to predict how fast medicines dissipate in the body. Engineers use these concepts to produce new materials and re-analyze old manufacturing processes to make them safer, more efficient and less harmful to the environment.

Pre-Req Knowledge

Basic math, algebra, chemistry (stoichiometry and unit conversion)

Learning Objectives

After this activity, students should be able to:

  • Explain how the conservation of mass can be used to predict the products of a chemical reaction.
  • Compute molar-mass conversions.
  • Give examples of chemical engineering projects and products.

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Educational Standards

Each TeachEngineering lesson or activity is correlated to one or more K-12 science, technology, engineering or math (STEM) educational standards.

All 100,000+ K-12 STEM standards covered in TeachEngineering are collected, maintained and packaged by the Achievement Standards Network (ASN), a project of D2L (www.achievementstandards.org).

In the ASN, standards are hierarchically structured: first by source; e.g., by state; within source by type; e.g., science or mathematics; within type by subtype, then by grade, etc.

  • Use mathematical representations to support the claim that atoms, and therefore mass, are conserved during a chemical reaction. (Grades 9 - 12) Details... View more aligned curriculum... Do you agree with this alignment?
  • Use units as a way to understand problems and to guide the solution of multi-step problems; choose and interpret units consistently in formulas; choose and interpret the scale and the origin in graphs and data displays. (Grades 9 - 12) Details... View more aligned curriculum... Do you agree with this alignment?
  • Energy can be grouped into major forms: thermal, radiant, electrical, mechanical, chemical, nuclear, and others. (Grades 9 - 12) Details... View more aligned curriculum... Do you agree with this alignment?
  • Apply and extend previous understandings of multiplication and division and of fractions to multiply and divide rational numbers including integers. (Grade 7) Details... View more aligned curriculum... Do you agree with this alignment?
  • Recognize, analyze, interpret, and balance chemical equations (synthesis, decomposition, combustion, and replacement) or nuclear equations (fusion and fission) (Grades 9 - 12) Details... View more aligned curriculum... Do you agree with this alignment?
  • Predict and calculate the amount of products produced in a chemical reaction based on the amount of reactants (Grades 9 - 12) Details... View more aligned curriculum... Do you agree with this alignment?
Suggest an alignment not listed above

Materials List

Each group needs:

For the entire class to share:

  • funnels (several)
  • measuring scale
  • baking soda, 1 16-oz (454-g) box is sufficient
  • white vinegar, half-gallon (1.9 liter)

Introduction/Motivation

What does a person, an engine and a chemical plant all have in common? Each is a type of chemical reactor! A chemical reactor is a vessel designed to contain chemical reactions. Material and energy go in, useful products are created, and waste goes out. This is the fundamental concept for chemical engineering.

Engineers use this process to model medicine in a person, gas in an engine, and hydrocarbon in a chemical factory. What goes into a system must either stay there or come out. The same applies to energy. In a hot water heater, water enters at a certain temperature; heat energy is supplied to the water, and exits at a higher temperature. For this activity, we will focus on material balances.

(Hand out the Material Balances Reading to students to read before beginning the activity procedures.)

Vocabulary/Definitions

mass balance: A type of material balance in which we balance the mass of material entering and leaving the system.

material balance: Accounting for all material in a system in moles or mass.

mole balance: A type of material balance in which we balance the moles of material entering and leaving the system.

species balance: A type of material balance in which we balance the amount of one specific component entering and leaving the system.

stoichiometry: The calculation of the quantities of chemical elements or compounds involved in chemical reactions.

Procedure

Background

Following is the information provided in the Material Balances Reading:

What is a material balance? The idea that "what goes in must come out" (unless it has stayed in the system) seems pretty straight forward, but it can get complicated quickly. Is it how much volume goes in and out that must be conserved? Or is it mass? Could it be moles of a substance? What about when a chemical reaction occurs, or when one of the components undergoes a phase change by boiling or freezing? In the most general sense, a material balance refers to mass. In phase changes and in some chemical reactions, the volume changes substantially, and can vary depending on temperature and pressure. In some systems, we can balance moles of a compound, but in chemical reactions the number of moles changes as well. However, mass is always conserved in chemical and physical systems. This means that mass can be neither created nor destroyed. It can only be rearranged. Based on this principle, called the conservation of mass, engineers use the following equation on which to base their material balance calculations (write this on the board).

In – Out + Generation – Consumption = Accumulation

In this equation, In refers to anything that is in or flows into the system. Out refers to anything taken out or flowing out of the system. Generation accounts for anything that is generated in the system from a chemical reaction, while Consumption refers to what is used as fuel or changes form. Finally, Accumulation is whatever stays in the system. It is important to recognize that this refers to a specific species or part of a system.

Imagine a campfire. Wood logs are burning to create smoke and ashes. Now let's imagine that we are also adding logs to the fire once per hour. A material balance around the wood would look like:

Wood In – Wood Burned = Wood Accumulated

The input is the quantity of wood being put on the fire every hour, and the consumption is the amount of wood burned away or consumed in the fire. The accumulation is whatever is left over as charred wood pieces in the morning. The balance on the smoke looks different:

–Smoke Out + Smoke Generated = 0

Because all of the smoke floats away, none accumulates. No smoke is being added to the fire, and the fire is not fueled by smoke, so there are no input or consumption terms. There is only the smoke generated by burning, and the smoke floating out of the system. The balances on the wood and smoke are called species mass balances, because they are a balance of a specific part of the system.

By measuring the mass of wood we put into the system, how much is left, and how much is turned to ash, we can calculate the mass of smoke produced by the fire. This is called an overall mass balance. Remember, mass cannot be generated or destroyed, so there is only an input and an output term in an overall mass balance.

For this activity, we will be doing a species mass balance and an overall mass balance for a reaction of baking soda and vinegar to predict how much carbon dioxide is produced. We will then react the two chemicals and capture the carbon dioxide in a balloon. Finally, we will weigh the balloon and compare the mass of the carbon dioxide to the predicted mass.

Before the Activity

With the Students

1. After students finish reading the Material Balances Reading, divide the class into groups of two or three students each.

Photo shows a clear plastic water bottle containing a few cm of clear liquid and a pink balloon attached to the neck to catch any rising gas.
Figure 1. As the reaction takes place, the balloon inflates and the solution in the water bottle bubbles.
copyright
Copyright © James Prager, ITL Program, College of Engineering, University of Colorado at Boulder

2. Give each group a Heavy Balloon-Mass Balance Worksheet. The procedure is as follows:

  • Complete the calculations on the worksheet.
  • Obtain an empty water bottle, a balloon and a funnel. Weigh the balloon and the bottle and record their masses in your data table.
  • Measure out 0.1 moles (8.4 grams) of baking soda and put it in your water bottle.
  • Pour 0.1 moles (~120 mL vinegar) of acetic acid into a beaker.
  • With one person ready to put the balloon on the top of the bottle, use the funnel to pour your vinegar into the bottle. Quickly cover the bottle neck with a balloon (see Figure 1).
  • Gently swirl the solution to make sure it reacts.
  • When the solution has stopped bubbling and the reaction seems complete, find the mass of the entire apparatus and record it in your data table.
  • Carefully remove the balloon from the bottle, making sure not to let any gas escape from the balloon. Tie it off to be sure none escapes.
  • Weigh the balloon and record your findings.

3. As a class, review the Heavy Balloon-Mass Balance Worksheet.

4. Have each student complete his or her own Evaluation & Enhancement Worksheet.

5. Conclude with a class discussion that puts the experiment into a real-world context, such as the chemical engineering that might be done in a petroleum refinery. Ask students the questions in the Investigating Questions section.

Attachments

Safety Issues

Do not consume the chemicals used in this experiment.

Troubleshooting Tips

Make sure to put the balloon on the bottle quickly.

Make sure the balloon is pulled down securely to cover the top of the bottle neck so that no gas escapes.

Investigating Questions

How does the distillation process we conducted in today's experiment relate to the real world? (Answer: This type of distillation gives you an idea of how crude oil becomes the many products in our lives. After crude oil is removed from the ground, it is sent to a refinery by pipeline, ship or barge. At a refinery, different parts of the crude oil are separated into useable petroleum products by processes designed by chemical engineers.)

How do you think crude oil is refined? (Answer: Refining uses chemical processes to break crude oil down into its various petrochemicals components, which are then reconfigured into new products. The components are piped into hot furnaces and the resulting liquids and vapors are discharged into distillation towers where the lightest fractions [by weight] vaporize and rise to the top of the tower where they are captured as they condense back to liquids. Other weight components are similarly separated and captured. Further heat, pressure and chemical catalysts convert and rearrange the molecules. They are finally treated and combined to make products with certain characteristics, such as fuels with specific octane levels, vapor pressure ratings, or suitability for high altitude burning.)

What happens inside a petroleum distillation plant? (Answer: In the distillation columns at distillation plants, oil is separated into all its different hydrocarbon components. Engineers use mole balances to better design and control these complex pieces of equipment. Show students a photo of distillation plant and a good diagram showing what goes on inside a distillation tower at http://www.eia.doe.gov/kids/energy.cfm?page=oil_home-basics.)

Can you think of any products made through the chemical engineering of petroleum? (Possible answers: Fuels, of course [such as gasoline, propane, diesel and jet fuel], but also ink, crayons, bubble gum, dishwashing liquids, deodorant, eyeglasses, CDs, DVDs, tire, ammonia, heart valves, plastics — a surprising amount of the items we use every day.) Source: US Energy Information Administration, http://www.eia.doe.gov/kids/energy.cfm?page=oil_home-basics

Assessment

Pre-Activity Assessment

Discussion: Solicit, integrate and summarize student responses

  • What is conservation of mass? (Answer: Mass can neither be created nor destroyed in these conditions, it can only change forms.)
  • What is conservation of energy? (Answer: The first law of thermodynamics: Energy [and mass] can be neither created nor destroyed, it can just change forms.)
  • Are they related? (Answer: They are related by E=mc2, which implies that mass is a form of energy. This is important in nuclear and quantum applications.)
  • Can you think of any applications of this knowledge? (Answer: Manufacturing, chemical processes, cooking, etc.)

Activity Embedded Assessment

Worksheet: Have student teams complete the Heavy Balloon-Mass Balance Worksheet. Review their answers as a class to gauge their mastery of the subject matter.

Post-Activity Assessment

Worksheet: Have students individually complete the Evaluation & Enhancement Worksheet at the conclusion of the lab experiment. Review their answers to gauge their mastery of the subject matter.

Concluding Discussion: Review the experiment briefly, putting it into a real-world context: This type of distillation is similar to the chemical engineering that turns crude oil into the many products in our lives. Ask students the questions in the Investigating Questions section.

Activity Extensions

Have students research some of the applications of material and energy balances and write a short report on the topic.

Activity Scaling

  • For lower grades, provide a table at the end of the Heavy Balloon-Mass Balance Worksheet.
  • For upper grades, have students squeeze the balloon while the reaction proceeds so as to observe the effect that increasing the pressure of the system has on the reaction.

References

Oil (petroleum) Basics. EIA Energy Kids, US Energy Information Administration. Accessed July 28, 2010. (Good discussion of the petroleum chemical distillation process under the Separation and Conversion headings, plus a great diagram under the Refining Process heading that shows what goes on inside distillation towers) http://www.eia.doe.gov/kids/energy.cfm?page=oil_home-basics

"stoichiometry." Dictionary.com Unabridged. Random House, Inc. Dictionary.com. Accessed July 28, 2010. http://dictionary.reference.com/browse/stoichiometry

Contributors

James Prager; Megan Schroeder; Stephanie Rivale

Copyright

© 2009 by Regents of the University of Colorado.  

Supporting Program

Integrated Teaching and Learning Program, College of Engineering, University of Colorado Boulder

Acknowledgements

The contents of this digital library curriculum were developed under a grant from the Fund for the Improvement of Postsecondary Education (FIPSE), U.S. Department of Education, and National Science Foundation GK-12 grant no 0338326. However, these contents do not necessarily represent the policies of the Department of Education or National Science Foundation, and you should not assume endorsement by the federal government.

Last modified: July 17, 2017

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